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Hellion - (1996-04) Mustang Hellraiser Twin Turbo Kit (Tuner System)
Hellion - (1996-04) Mustang Hellraiser Twin Turbo Kit (Tuner System)
Hellion - (1996-04) Mustang Hellraiser Twin Turbo Kit (Tuner System)
Hellion - (1996-04) Mustang Hellraiser Twin Turbo Kit (Tuner System)

Hellion - (1996-04) Mustang Hellraiser Twin Turbo Kit (Tuner System)

Fits:

Mustang GT 1996-98,1999-04

Mach-1 2003-04

SVT Cobra 1999-01, 2003-04

Bullitt 2001

Description

Hellraiser Tuner System standard with 61mm Hellion/Turbonetics turbos. Fuel and tuning components NOT INCLUDED.

Hellion Power Systems has once again revolutionized the way that the world looks at mail order power. Hellion's new "Hellraiser" Twin Turbo system for the '96-'04 Mustang GT and Cobra is simply put, the most powerful, and most versatile street system available today. This system is unique in the fact that it was engineered to work with or without a Roots style supercharger in place. If the supercharger is left in place, this system becomes a "compound boost" setup - the first aftermarket system of it's kind in the Mustang industry. This system is capable of more boost, more average power, and more low-end torque than any other system. You can find the standard features, a gallery of images and a complete parts list below.

Complete Parts List:

  1. (2) Turbonetics Turbochargers
  2. Hellion Intercooler
  3. (2) Turbosmart Ultragate Wastegates
  4. (2) Air Filters
  5. TurboXS Billet Bypass valve
  6. STP Oil Filter
  7. MAF Adapter Flange (Aluminum)
  8. Oil Pump
  9. Oil Catch can
  10. (5) 3.5 in T-bolt clamps
  11. (2) 4.5 in T-bolt clamp
  12. (1) 4.75 in T-bolt clamp
  13. (6) 2.88 in T-bolt clamps
  14. (2) 3 in V-band clamps
  15. (8) 3 in Torq Clamps
  16. (2) 4 in Worm hose clamps
  17. (3) ½ in Worm hose clamps
  18. (9) ¾ in Worm hose clamps
  19. (2) 65-89 mm Worm hose clamps
  20. (8) 3/8 x 1 ½ in long bolts (turbo)
  21. (8) 3/8 in flanged nuts (turbo)
  22. (2) 5/16 x ½ in long hex head bolts
  23. (6) 5/16” nuts
  24. (8) 5/16” Metal lock Nuts
  25. (2) 5/16” Nylock Nuts
  26. (4) 10/24 x ¾ in button head bolts
  27. (4) 10/24 in NyLock nuts
  28. (4) 10/24 in washers
  29. (6) 5/16 x ¾ bolts for Turbo support bracket
  30. (4) 1 ½ in long 5/16 studs
  31. (6) 5/16” x 1” long bolts
  32. (18) 5/16 AN Washers for Wastegate
  33. (2) 1 ¼ long 5/16 Hex head bolts for turbo strap
  34. (2) ¼ in thick Aluminum spacers for turbo strap
  35. (1) 3” x 4” long silicone hose
  36. (2) 3” to 4” adapter hoses
  37. (1) 2.5” x 9” long silicone hose
  38. (1) 3” to Oval silicone hose
  39. (2) 2.5” x 3” long silicone hose
  40. (1) 36” 3/8 Breather hose
  41. (1) Relay
  42. (1) Fuse Insert
  43. (2) Wire Eyelet for 14 gauge wire
  44. (1) Shrink wrap for 14 gauge wire
  45. (1) 5 ft. 22 gauge wire
  46. (1) 8 ft Wire Sheathing
  47. (1) __ ft. red wire for pump
  48. (1) __ ft. black wire for pump
  49. (1) Inline fuse holder
  50. (2) 20 amp fuse
  51. (1) Solder
  52. (1) Heat wrap roll
  53. (6) Metal zip ties
  54. (1) ½” pipe to # 12 90 degree fitting
  55. (1) ½” pipe to #12 45 degree fitting
  56. (2) ½” pipe to #10 45 degree fitting
  57.  (1) 3/8” pipe to ½” hose barb 90 degree
  58. (2) #10 Push lock hose ends
  59. (2) #12 Push lock hose ends
  60. (1) #6 90 degree push lock hose ends
  61. (1) #6 straight push lock hose end
  62. (1) 3/8” - #6 adapter fitting
  63. (1) 3/8” pipe female to #6 AN male fitting
  64. (1) 3/8” pipe female to #6 AN female swivel
  65. (1) 1 ft. #10 push lock hose
  66. 40” #12 push lock hose
  67. (1) 9” #6 push lock hose
  68. (1) 26” ½ “ oil hose
  69. (1) ½” oil line splice
  70. (1) 10” long ¾” water hose
  71. (1) 16” long ¾” water hose
  72. 48” long ¾” water hose 
  73. (4) ¾” water hose splices
  74. (2) 1/8” pipe to #4 90 degree
  75. (1) ¼” pipe female to ¼” pipe male 90 degree
  76. (1) ¼” pipe female, ¼” pipe female, ¼” male tee
  77. (1) ¼” pipe male to #4 90 degree
  78. (1) ¼” pipe male to #4 45 degree
  79. (1) Vacuum tee 7/32”
  80. (1) 5ft. 7/32” vacuum line
  81. (2) Oil drain flanges
  82. (1) 3/8” pipe tap
  83. (1) oil pan punch
  84. (10 zip ties
  85. (1) 1/8” pipe to 7/32” barb adapter
  86. (1) 47” oil line
  87. (1) 57” oil line
  88. (1) Drivers side turbo strap support bracket
  89. (1) Passenger side turbo strap support bracket
  90. (1) Oil pump /water pump bracket
  91. (1) Intercooler support strap
  92. Turbo Support Strap Driver kit
  93. Turbo Support Strap Passenger kit.
  94. (2) Heat shields
  95. K-member kit
  96. HTT-1 Drivers side Turbo inlet
  97. HTT-2 Pass. Side Turbo inlet
  98. HTT-3 Drivers side Downpipe
  99. HTT-4 Pass. side Downpipe
  100. HTT-5 Throttle Body Inlet (Supercharged)
  101. HTT-6 Intercooler Pipe 1
  102. HTT-7 Intercooler Pipe 2
  103. HTT-8 X-Pipe inlet Driver
  104. HTT-9 X-Pipe Inlet Pass.
  105. HTT-10 X-Pipe Assembly
  106. HTT-11 (2 pieces) 4” Turbo Inlet Pipes
  107. Self Tapping Screw
  108. Stainless Safety wire

COMMON QUESTIONS ABOUT THE SYSTEM -

Q: CAN I USE THIS KIT WITHOUT A SUPERCHARGER IN PLACE?
A: Absolutely. This kit will attach to a 99-01 Cobra intake just like our other 96-04 Cobra kit. The Supercharger is simply an option for those who want to try the Compound Boost setup .But no, the supercharger is NOT a requirement.

Q: ARE THERE ANY TURBO UPGRADES AVAILABLE?
A: Yes. You can upgrade to 66mm, or 76mm turbos.

Q: HOW MUCH POWER CAN I EXPECT TO MAKE WITH THE TWIN TURBO SYSTEM?
A: The amount of power you can make is virtually limitless. Depending on how extensive the modifications are to your engine, it would be possible to make around 1,600 hp with this kit. On an '03 Cobra, with a stock engine, we made 1,188 rwhp and 1,000 ft. lbs. of torque. However, the power that you produce will depend upon your supporting hardware.

Q: WHY SHOULD I BUY THIS KIT OVER THE COMPETITOR'S TWIN TURBO SYSTEM?
A: Simply put, for the quality. Hellion's turbo systems are engineered with the highest quality parts available, for long life and maximum power. Hellion Power Systems includes premium parts as the standard equipment in all its kits. Our tubing comes with a lifetime warranty, and our turbochargers come with a 1-year, unconditional warranty from Turbonetics. Our twin system also includes a race bypass valve, capable of flowing of 1,300 cfm, ensuring that you will never have to buy a bigger valve as your car progresses. In addition to all of this, Hellion's customer support, and shipping times can't be beat. You can order your kit, and have it within 2 weeks from the time of order. The kit also includes an oil scavenge system that ensures that the turbos never run out of, or collect oil, preventing damage to the turbos. 

 

Maximum Motorsports K Member Upgrade Kit Includes:

  • K Member
  • Front Control Arms
  • Coil Over Conversion Kit w/ Hypercoil Springs
  • Aluminum Steering Rack Bushings
  • Caster Camber Plates
  • Adjustable Tie Rod Ends

When Deleting the K Member... Customer understands that 96-04 systems were designed around the UPR tubular K-member Kit (Maximum Motorsports also available), therefore, using any other manufacturer may complicate installation of the Hellion Turbo System and change the intended design.