ON3 Performance - 2005-10 Mustang GT 4.6 3v Turbo System
How much power does this kit make? On a factory stock 4.6l 3v engine, you can expect to make up to 475rwhp with around 8psi on this kit. The turbo included with this kit is capable of making well past that power level however the stock bottom end will not hold much more. Most tuners will set these cars up around 450-475rwhp and that is the limit of the factory internals. We have had customers with our single turbo system up to the 900rwhp range with other turbo upgrades and supporting mods. So that shows you the range and potential you will have with our turbo system.
- All hot parts made of 304 Stainless Steel and 16 gauge material
- Stock Manifold to turbo Plumbing(4 pipes total)
- Downpipes (From turbo to catback, includes merge to hook up to your catback: 4 pipes)
- Pre-welded with o2 bungs
- Downpipe is pre-welded for a Wideband sensor
- Turbo to Intercooler – 2.5″
- Intercooler to Throttle body
- 2.5″ and 3″ from Inner Fender to Throttle Body
- 4″ Stainless Compressor Inlet Tube
- Cold parts are 304 Stainless Steel 18 Guage
- On 3 Performance 70mm Turbocharger, .70ar Compressor, 70mm Inducer T-4 Flanged, 3″ Outlet
- On 3 Performance Laser Cut Turbo Support Bracket
- On 3 Performance 2.5″ Core Bar and Plate Front Mount Intercooler (2.5″ inlet and outlet)
- On 3 Performance Custom Oval Throttle Body to 3″ Round Coupler
- On 3 Performance 38mm Wastegate (Black)
- On 3 Performance 50mm Blow-off Valve (Black)
- On 3 Performance Boost Controller
- Stainless Steel power steering Reservoir Extensions 3/8″
- Complete Oil feed kit from block to turbo, includes all brass fittings needed
- Complete Oil drain kit from turbo to oil pan
- All 4ply/5mm Black silicone couplers
- T-bolt clamps
- All Stainless Steel 2-1/2″ and 3″ V-bands needed *New 8mm Bolt
- On 3 Performance Oil Filter Relocation Kit
- On 3 Performance Laser Cut Turbo Support Bracket , Sway Bar Relocation Bracket, Power Steering Reservoir Relocation Bracket, Intercooler Mounting Brackets
- Complete Hardware Kit
- Detailed Instructions CD w/ Photos
When working on a 2005 – 2006 Mustang GT:
We originally designed on a 2007 which has a different thermostat housing and hose setup. Most installers will have no issues making it work and moving things around. It can be done but if you are not able to make it happen, the simplest way to complete your install is to pick up a used thermostat housing and hose setup from a 2007-2009. You can expect to spend around $200-250 if you were to go directly to Ford and purchase new. There are specific Mustang salvage yards you can find online with a quick google search that have these items used often as well.
This is the 3rd turbo system that we developed and have sold it ever since with great results. It has been a popular application as its one of the easiest turbo systems that we sell to install. Its designed around all of the factory suspension so this is a major plus. You keep great ride quality even on a car that might be lowered 1.25-1.50″. As you may know, the 96-04 mod motor kits require a tubular k-member to clear the turbo plumbing. We include with each kit the On 3 Performance 70mm turbocharger rated to 700hp and has proven its performance and reliability over the years. The very first On 3 Performance 70mm turbocharger is still on our 2002 2v GT shop car and going strong, 20,000+ miles and still racking them up on a daily basis. As far as drivability, the car drives down the street like it was before the turbo install. 90-degree day you can crank the a/c, put the windows up and drive in comfort. There is no cooling issues associated what so ever with the kit installed as many ask. We understand the logic as you are adding more exhaust pipes under the hood but it will not effect the cooling system. We drive our shop turbo cars daily from 0 degree days to rare 100 degree days, nothing changed from when the cars were stock but the horsepower. That’s the great thing, the hp gains are unlimited and you don’t loose the creature comforts by installing the turbo kit.
As you see, we went above and beyond with this kit and the its very detailed. We had all laser cut brackets for your intercooler mounting, sway-bar relocation, turbo support brace, and power steering reservoir relocation. You will receive a very detailed hardware kit to make life easy and make the install go that much smoother.